JumboFlex melters feature a modular design and are available in different variants as premelter, melter, or buffer, depending on the area of application. Additionally, two different reservoir size are available: 50 dm3 or 100 dm3. Thanks to the modular design, the devices can be customized flexibly for the respective application, from simple pot filling, to adhesive metering in high-precision application nozzles, to the buffer function for particularly high adhesive consumption and increased speeds. The innovative melting concept is one of the highlights of the JumboFlex. The melting grille elements can be optimally aligned to the adhesive forms, such as granulates, cushions, or blocks. This specially designed premelting solution enables gentle adhesive processing and ensures increased melting performance.

This distinguishing feature of the JumboFlex is its innovative and unique melting grille concept. It enables a geometrical alignment of the melting grille elements to adjust to the respective form of adhesive. This optimizes adhesive processing and achieves improved melting performance. The devices are designed for adhesive viscosities up to 65,000 mPas and can process high-viscosity adhesive with up to 100,000 mPas, once the melting performance is adjusted.

The devices are designed for Industry 4.0 and can be easily integrated into production machines. All required data can be communicated via Ethernet for processing to the machine control or into the production control center. These communication and monitoring functions enable predictive maintenance with preventive effect. Furthermore, thanks to integrated real-time Ethernet, JumboFlex melter and buffer systems can be directly integrated into the host machine control. This way, operation and actuation are possible directly from the host machine.

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Technical Data JumboFlex 50 JumboFlex 100
Supply tank 50 dm3 100 dm3
Melt rate* 50 kg/h 100 kg/h
Adhesive viscosity ZP = 1’00 to 65’000 mPas
GP = 2’500 to 65’000 mPas
Number of pumps 1 to 2
Feed capacity** ZP1: 1,5 to 21,9 kg/h, ZP2: 2,9 to 44,1 kg/h
ZP3: 5,9 to 89,0 kg/h, ZP4: 11,9 to 177,9 kg/h
Operating temperature 20 to 200°C
Number of heated hoses 2 drilled holes per pump G 3/4″
Supply votage (EU) 400 / 230V , 3Ø N/PE, 50/60 Hz
400 V, 3Ø PE, 50/60 Hz
Supply votage (USA, JP) 200 – 240 V,3Ø  PE, 50/60 Hz
Dimensions (width x depth x height) 850 x 760 x 1300 mm
Weight (1-pump device) 245 kg 280 Kg
* The melt rate varise depending on the adhesive type which is porcessed with the device
** Data applies for 50 Hz, efficiency = 85 % and density = 1. The feed capacity varies depending on adhesive type