PRODUCT

Inspection

Inspection

Our inspection devices come with flexible tool library offering a wide range of inspection options. Simple programming features allow operators to quickly setup inspection of labels, inserts, text, date codes, flaps and more.

LearyVIEW™ Print allows for 100% vision inspection at speeds of 400 m/min (1300 ft/min) and is capable of detecting print quality, missing copy and color quality.

The special LearyVIEW™ Print can be used as a regulatory compliance tool and as a way to gain new customers who require a spot or blanket check on the entire printed side of a carton. With optical character recognition (OCR) and Delta E color inspection, this technology creates the complete solution for the pharmaceutical, cosmetic, food and other industries where flawless print and registration are required.

As the improved requirement on Braille print in the market, our new LearyVIEW™ Braille Inspection system combines the most powerful and innovative technologies to achieve inline Braille detection at full production speeds. With the touch of a button the Braille is learned, decoded and displayed on the screen to be verified as correct by the operator. Once this master is accepted, every subsequent carton is scanned to verify a perfect match, checking each and every Braille dot to guarantee all the dots are in exactly the correct position relative to one another and to the carton panel.

Our inspection family can be integrated with most existing Leary systems to allow for quality inspection and rejection. The 7-inch touch screen is designed to be a flexible interface that allows the camera to be used in a variety of applications.

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SOUTHERN SUPPLY CO., LTD.

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Full-View print inspection
SYSTEM SPECIFICATIONS
Carton Sizes

    • MaxBlank Size: 1100 mm (43 in) W & 610 mm (24 in) L

    • Max lnsoected Size: 762 mm (30 in) W & 610 mm (24 in) L

    • Min Size: 127 mm (5.0 in) W & 127 mm (5.0 in) L

Folder guler paper heights: 785 mm (31 in) to 915 mm (36 in)

lnspection Speeds

    • Up to 400 m/min (1300 ft/min) for 4K color camera

    • Up to 300 m/min (1000 ft/min) for 8K monochrome camera

    • Up to 160 m/min (525 ft/min) for 8K color camera

lnspection widths

    -400 mm (15.75 in) camera head,0.104 mm (244 dpi) resolution-0.4 mm minimum defect size

    -550 mm (21.65 in) camera head,0.134 mm (189 dpi) resolution-0.5 mm minimum defect size

    -760 mm (29.90 in) camera head,0.185 mm (137 dpi) resolution-0.6 mm minimum defect size

    -8K camera option also available

lncludes touch screen mounted to the inspection unit

POWER REQUIREMENTS
480 V ph at 60 Hz 30 Amps

Separate AC motor for vacuum fan system

NEMA 12 cabinet
INSPECTION OPTIONS
Delta E color inspection capability detects color variations within a sector

PDF comparator

Variable data (OCR) readong (for 400 mm wodth or 8K only)

1D and 2D barcode reading

Variable data barcode reading

Automatic setup from enriched prepress PDF (requires PDF comparator)

ln-line rejection system
SYSTEM REQUIREMENTS
Array™ and MAQ™ controllers

Available pattern unput required
Braille lnspection
CAMERA
Dimensions

    191 mm (7.5 in) l

    75 mm (3.0 in) w

    214 mm (8.4 in) h

Weight 4.6 kg (3.5 lbs)

POWER REQUIREMENTS
Voltage 85-264 VAC

Frequency 47-63 Hz
CONTROLLER
Dimensions

    44 cm (17.0 in) w

    31 cm (12.3 in) h

    27 cm (10.8 in) d

Weight 12 kg (25 lbs)

OTHER SPECIFICATIONS
Available in 5 or 8 line Braille option

Reads up to 50 characters per line

Maximum speed 450 m/min (1,500 ft/min)
SYSTEM REQUIREMENTS
Leary Array controller (LS-4,LS-916,LS-924)

Available pattern station with valve output

Ethernet port on the controller

Monet™ version 2.39 or higher

8120 controller processor
Camera lnspection
CAMERA DIMENSIONS
42 mm (1.7 in) l

22 mm (.9 in) w

92 mm (3.6 in) h
POWER REQUIREMENTS
Calss 3 PoE 5W
COMPLETE STATION INCLUDES
Camera

7-inch touch screen (option)

Mounting hardware

Cables

Trigger
SYSTEM REQUIREMENTS
Leary Array™ controller

Ethernet port on ther controller

(1) Available detection pattern input

(1) Available valve output

8120 controller processor